How to product Enameled copper Wire?

Making Enameled Copper Wire involves several steps, including drawing the Copper Wire, cleaning it, and applying a thin layer of enamel insulation. Here's a simplified overview of the process:

1. **Copper Wire Drawing**

   - Start with high-quality copper rods or plate.

   - Pass the copper rods through a series of dies to reduce their diameter to the desired size. This process is called wire drawing.

   - Lubricants are used during drawing to reduce friction and prevent damage to the wire.

2. **Cleaning the Wire**

   - After drawing, the copper wire is cleaned to remove any lubricants, oxides, or impurities.

   - Cleaning is typically done using chemical baths or mechanical brushing.

3. **Annealing**

   - The wire is annealed (heated and then slowly cooled) to restore its flexibility and conductivity, which may have been affected during the drawing process.

4. **Enamel Application**

   - The cleaned and annealed wire is passed through an enamel coating machine.

   - The enamel (a type of polymer, such as polyester, or polyimide) is applied in liquid form.

   - The wire is coated with multiple thin layers of enamel to ensure uniform insulation.

   - After each coating, the wire passes through a curing oven to harden the enamel.

5. **Cooling and Inspection**

   - After the final coating, the wire is cooled.

   - The enameled wire is inspected for defects, such as bubbles, uneven coating, or scratches.

   - The wire is also tested for electrical properties, such as insulation resistance and dielectric strength.

 6. **Spooling**

   - The finished enameled copper wire is wound onto spools or reels for storage, transport, and use.